The Autopilot For Industrial Water

Run smarter. Spend less.

Operational AI for industrial water. AquaMesh prices what your plant is losing — product, energy, chemicals, downtime — then tells your operators which change pays the most this week.

Book a demo Estimate savings
  • Every finding priced per year
  • Starts on the data you already record
  • No new hardware to begin
The AquaMesh platform running on a monitor on a plant desk. The AquaMesh dashboard: a live 3D digital twin of a water treatment plant with live readings, savings and cost tiles.
The AquaSpectra smart probe: a stainless-steel inline optical water-quality sensor.
AquaSpectra™ Fills the gap between your process and actionable insight.
Lost to water-related inefficiency at a typical target facility, every year
$1M+
Lower water-related OPEX
25%
Less unplanned downtime
30%
Target payback
<12 mo

OPEX, downtime and payback figures are targets based on typical facility opportunities.

Real plants. Real numbers.

What AquaMesh finds in a plant's own data.

25 days of one plant's existing history, ranked by what each finding costs a year. Plus a corn wet-milling assessment that catches starch before it reaches wastewater.

Read the case studies
saved a year at one plant — $42,050 of it from existing data alone
$92,200
above one plant's own posted oxygen range, every day for 25 days
3.6×
starch signal above reference, NIR
↑2.8σ

Water intelligence. Real impact.

What is this problem costing you?

Most of it goes undetected until it has already cost you — in product, downtime, energy or compliance.

1

The problem

What is going wrong?

  • What happens? Product loss, membrane fouling, permit exceedances, BOD over the sewer threshold, pumps short-cycling, air the process never needed.
  • Who to? Food and beverage, industrial wastewater, dairy, pharma, manufacturing, municipal reuse.
  • What has it cost others? Product down the drain. Chemicals and energy paid for twice. Surcharges billed by the pound every month. And $230K–$2.5M in Clean Water Act penalties.
  • How do you catch it today? Lab results, manual checks, operator observation.
Time to detection todayHours – weeksLab turnaround and manual rounds
2

The cost

What happens when you don't catch it early?

  • Product loss Lost yield, off-spec, recalls
  • Water, energy, chemicals Higher OPEX
  • Compliance Fines, penalties, reputational risk
  • Downtime Hours offline, missed orders
Total potential impact$500K – $5M+ / yearTypical industrial range
3

The opportunity

Could earlier visibility change the outcome?

  • What would you do if you knew earlier? Adjust the process, isolate the source, schedule the maintenance, prevent the release.
  • Can AquaMesh catch it? Yes / Test / No — we tell you which.
  • Can the result be measured? Higher yield, lower OPEX, fewer upsets — tracked after the change.
Potential recoverable value$250K – $1M+ / yearPer facility

Estimate your savings

What could AquaMesh find in your plant?

AquaMesh targets 10–25% of the water, energy and chemical spend it can see. Move the slider to your annual spend.

$1.5M

Typical annual opportunity

$150K – $375K

An estimate from typical ranges, not a quote. A demo on your own data narrows it down.

The platform

Operational AI for industrial water.

Detect issues early. Prevent downtime. Reduce costs. Operate with confidence.

Close-up of the AquaMesh live digital twin: every unit of a membrane-bioreactor reuse plant, from rake screen to distribution network, with live flow paths.
Live digital twin — every unit from rake screen to distribution network, synced in real time.

Real-time visibility

Ingests SCADA, sensors, lab data and live process data into one unified view.

AI-powered insights

Detects anomalies, diagnoses likely causes and predicts the operational impact.

Actionable recommendations

Routes operator-approved responses and tracks what they achieved.

Measurable value

Lower operating costs, fewer upsets, better compliance, higher uptime.

The AquaSpectra smart probe: a stainless-steel inline optical sensor with a flanged process connection and an AquaMesh-branded body.

AquaSpectra™ smart probe

Know when your product or process changes. Before it costs you.

A rugged in-situ probe that reads the full spectral fingerprint of your process water, continuously — so a change shows up as it happens, not in tomorrow's lab result.

  • Protect product Catch carryover, composition drift or residual material before it becomes rework.
  • Control the process Track batches, transitions and CIP endpoints — and run closer to target.
  • Reduce waste and risk See product loss and organic load heading for the drain.
  • Change analysis, plus calibrated BOD The spectrum is watched for deviation and correlated with what matters; BOD is calibrated to your own samples.

UV/Vis, with optional NIR and Raman. Works across starches, sugars, dairy proteins, fats and oils, beverages, sauces and cleaning chemistry — or calibrated to your own product.

How it works

Easy. Affordable. Fast.

A simple, low-risk path to real savings — you see what it is worth before you buy anything.

  1. 1

    Free audit

    We review your process, goals and existing data.

    Understand value and ROI before you buy.

  2. 2

    Instant value no hardware

    We connect to your existing plant data and tailor a solution for you.

    Start seeing savings right away.

  3. 3

    Rapid deployment when you're ready

    Add our compact sensors and edge computer.

    From audit to operations in just a few hours.

  4. 4

    Continuous optimization

    AI keeps optimizing your operations and verifies the results.

    More savings. Less waste. Better uptime.

  5. 5

    Scale as you grow

    Expand across more processes and sites.

    Each site starts from what the last one learned.

Low upfront cost

Start on data alone. Sensors, when you add them, cost about 1/3 of comparable instruments.

Minimal footprint

Compact sensors and edge computer fit in tight spaces. Small footprint, big impact.

Fast time to value

From free audit to operational in just a few hours.

You see the value first. Then you decide what to install.

Built for the plant floor

AI that recommends. Operators decide.

Industrial water is too important for a black box. AquaMesh keeps your team in control of every change.

  • Advisory by default

    Nothing changes on your plant without an operator's approval. Closed-loop control is opt-in, and reversible.

  • Every change on the record

    Recommendations, approvals and setting changes are logged — who, what and when.

  • Alarms that reach a person

    Critical excursions escalate by phone down your on-call list until someone acknowledges.

  • Read-only and walled off

    We read your data, we don't write to your systems. Encrypted in transit and at rest, on secure cloud infrastructure, and isolated at the database level so one plant's readings are never visible to another.

Roadmap

Start with water. Scale to the whole plant.

Connect the data, run the models, then execute operator-approved control — highest-ROI use cases first.

1

Today

AI recommendations

Existing plant data and sensors — including AquaSpectra™ — combined to catch issues early, name the cause and recommend the action.

  • Process data Flow, pressure, temperature
  • Visual data Cameras and acoustics
  • Lab data LIMS and QA/QC
  • AquaSpectra™ Inline optical water quality
  • Existing systems SCADA, PLC, historians, CMMS, ERP

See developing problems hours or days earlier.

2

Next step

AI control in the plant

The AquaMesh compute blade runs real-time models on-site and executes approved changes through your existing PLC/SCADA systems.

The AquaMesh compute blade, a 1U rack-mounted edge server.
  • Execute approved changes Setpoints, valves, pumps, dosing
  • Optimize across processes Water, energy, chemicals, yield
  • Maintain validated limits Safety, quality and compliance
  • Back to advisory at any time You stay in control

Closed-loop control. Measurable results.

3

Future vision

AI agents across the plant

A growing set of AI agents monitor, predict and control critical systems across the facility — starting with water.

  • Water agent Optimize use, reuse and discharge
  • Energy agent Reduce energy use and peak demand
  • Process agent Maximize yield, throughput and quality
  • Security agent Detect intrusions, safety risks and unusual activity

Safer and more efficient, on the same infrastructure.

Why AquaMesh

Lean, fast, and focused on measurable results.

Enterprise water platforms are heavyweight. Point solutions are narrow. AquaMesh sits in the gap.

  • Uses the plant data you already have

    No rip-and-replace. Works from SCADA, PLCs, historians, LIMS and CMMS.

  • Fast and low-cost to deploy

    Insight from existing data first; hardware only where it pays for itself.

  • Adds targeted sensing when needed

    AquaSpectra™ goes where your instruments leave blind spots — not everywhere.

  • AI insights tied to operational value

    Every recommendation carries its cost and the result it should deliver.

  • Vendor-neutral

    Works with your equipment, your instruments and your control system.

See Predict Act

See value first. Then decide.

We'll walk through your process, your goals and the data you already keep — and show where AquaMesh would pay off first. No obligation, and no hardware to buy up front.

Book a demo info@aquamesh.ai